New economy modular mounter Yamaha YRM10

The 1-head solution mechanism consisting of 10 in-line heads and scan camera supports a wide range of components while maintaining high speed without the need for head replacement, and simultaneously achieving high mounting accuracy of ±35 μm (Cpk ≥ 1.0). 

In addition to supporting high-density mounting of 008004" (0201 = 0.25 x 0.125 mm) sized ultra-small chips to medium-sized or odd components, production quality capabilities are further improved by equipping the system with a side-view camera and optionally setting a coplanarity checker that detects components with a floating lead.

Main features

Yamaha YRM10 main features

1) Build on the new YR series platform that embodies the Intelligent Factory

Y adopts the same YR series platform as the high-end model YRM20, which combines all of Yamaha's technologies at a high level. The machine control system along with the speedy and robust application software provides great peace of mind as it interacts with peripheral systems and software seamlessly, securely, and without waste.

2) Equipped with a versatility & high speed mounting head 

The YRM10 is equipped with the versatile HM mounting head based on the 1-head solution concept that consists of 10 reliable inline heads and a scan camera, so you can configurate the YRM10 to your needs.

Another type of mounting head in the selection can handle everything from ultra-small chips of 008004" (0201 mm) to medium-sized components of 100 x 55 mm and 15 mm in height.

Also, components up to 12 x 12 mm and height 6.5 mm can be recognized by the scan camera installed on the head side, minimizing the moving distance. 

Despite a small machine footprint, the YRM10 supports a maximum PCB size of L 510 x W 460 mm and a maximum of 96 feeders (in terms of 8 mm width). 

3) High precision quality mounting for ultra-small chips

High precision mounting of ±35μm (Cpk≧1.0) has been achieved by reducing thermal distortion using the X beam. This allows the machine to handle 008004" (0201-sized) ultra-small chips. In addition, to prevent defects from occurring, a side-view camera has been installed to further improve the quality of mounting small parts. 

A coplanarity checker can also be installed as an option to detect components with floating leads. Additionally, a All Image Tracer function (optional) saves all component recognition images, providing a powerful support tool for mounting quality analysis, such as helping in quickly identifying the cause of any defects when mounting defects or vacuum errors occur.

4) Pursuing ease of operation and maintenance

Equipped with an automatic creation function that navigates the work for creating components data. This function facilitates data creation supporting faster production start-up during high-mix production. 

In addition, in order to support the high-speed, low-impact mounting required for densely spaced mounting of ultra-small chips, the unit is equipped as standard with the same lightweight, low-impact nozzle as the YRM20. 

The unit is also equipped with a nozzle ID and a removable auto nozzle changer, allowing for easier maintenance.

Contact us today for more info on the Yamaha YRM10

Basic Yamaha YRM10 specifications

Specifications and appearance are subject to change without notice due to improvements etc.  
* Options up to L 950 mm available | ** The company's optimum conditions | *** The company's optimum conditions

YRM10 product outline & market background

In addition to the rapid electrification of powertrains for in-vehicle electronics, the miniaturization, high-densification, high functionality, and diversification, as well as shortened product cycles have increasingly accelerated for a variety of products such as appliances, personal computers, and mobile telephones. 

In response to this, the miniaturization of components has also progressed, and higher-performance, higher-efficiency equipment with greater flexibility and efficiency has been introduced, promoting a dramatic increase in production capacity at manufacturing sites. As labor shortages and personnel expenses intensify, productivity improvement, increase in operating ratios, and reductions in labor requirements by automating factories through robotics, AI, and IoT have been promoted. Therefore, Yamaha Robotics developed the next-generation YR series platform, then introduced the premium high-efficiency modular YRM20 in 2020, the first to adopt this technology. 

For YRM10, using the same YR series platform as the YRM20, the Company has developed it as an economy model that is fast, compact, takes up less space, has component compatibility, versatility, and excellent cost performance. At the same time, the Company has pursued a system that requires no skills and is easy to maintain. 

With Yamaha's unique concept of 1 STOP SMART SOLUTION, the Company is the industry's leading manufacturer of a full lineup of mounting equipment, including surface mounters, SMD storage, printing machines, dispensers, and inspection equipment. By leveraging this strength, the company is promoting the Intelligent Factory, a smart system that comprehensively improves the efficiency of the mounting process through smooth and advanced inter-equipment coordination without black boxes in equipment within the mounting line.