Yamaha SMT releases
New economy modular mounter Yamaha YRM10
Meet the combination of high speed & versatility with excellent cost performance, the new Yamaha YRM10 is developed as the successor to the entry model YSM10.
What makes Yamaha YRM10 unique?
While maintaining the compact size of its predecessor, this new YRM10 is build with the newly developed YR series platform and introduces the latest technologies such as fast general-purpose versatility mounting head and vision systems from its 'big brother' - the premium modular YRM20.
Cost-effective precision in electronics assembly with the Yamaha YRM10.
World's fastest in the 1-Beam / 1-head class *
* Comparative mounting capacity (CPH) under optimal conditions for surface mounters in the 1-beam, 1-head class. Yamaha Motor data, January 18, 2024
Versatile mounting head
As a standard the YRM10 is equipped with our most versatile mounting head.
The HM head is our most sold mounting head.
The 1-head solution mechanism consisting of 10 in-line heads and scan camera supports a wide range of components while maintaining high speed without the need for head replacement, and simultaneously achieving high mounting accuracy of ±35 μm (Cpk ≥ 1.0).
In addition to supporting high-density mounting of 008004" (0201 = 0.25 x 0.125 mm) sized ultra-small chips to medium-sized or odd components, production quality capabilities are further improved by equipping the system with a side-view camera and optionally setting a coplanarity checker that detects components with a floating lead.
Yamaha YRM10 main features
1) Build on the new YR series platform that embodies the Intelligent Factory
YRM10 adopts the same YR series platform as the high-end model YRM20, which combines all of Yamaha's technologies at a high level. The machine control system along with the speedy and robust application software provides great peace of mind as it interacts with peripheral systems and software seamlessly, securely, and without waste.
2) Equipped with a versatility & high speed mounting head
The YRM10 is equipped with the versatile HM mounting head based on the 1-head solution concept that consists of 10 reliable inline heads and a scan camera, so you can configurate the YRM10 to your needs.
Another type of mounting head in the selection can handle everything from ultra-small chips of 008004" (0201 mm) to medium-sized components of 100 x 55 mm and 15 mm in height.
Also, components up to 12 x 12 mm and height 6.5 mm can be recognized by the scan camera installed on the head side, minimizing the moving distance.
Despite a small machine footprint, the YRM10 supports a maximum PCB size of L 510 x W 460 mm and a maximum of 96 feeders (in terms of 8 mm width).
3) High precision quality mounting for ultra-small chips
High precision mounting of ±35μm (Cpk≧1.0) has been achieved by reducing thermal distortion using the X beam. This allows the machine to handle 008004" (0201-sized) ultra-small chips. In addition, to prevent defects from occurring, a side-view camera has been installed to further improve the quality of mounting small parts.
A coplanarity checker can also be installed as an option to detect components with floating leads. Additionally, a All Image Tracer function (optional) saves all component recognition images, providing a powerful support tool for mounting quality analysis, such as helping in quickly identifying the cause of any defects when mounting defects or vacuum errors occur.
4) Pursuing ease of operation and maintenance
Equipped with an automatic creation function that navigates the work for creating components data. This function facilitates data creation supporting faster production start-up during high-mix production.
In addition, in order to support the high-speed, low-impact mounting required for densely spaced mounting of ultra-small chips, the unit is equipped as standard with the same lightweight, low-impact nozzle as the YRM20.
The unit is also equipped with a nozzle ID and a removable auto nozzle changer, allowing for easier maintenance.
Contact us today for more info on the YRM10
Basic Yamaha YRM10 specifications
|Applicable PCB dimensions
|L 50 x W 50 mm - L 510 x W 460 mm*
|008004" (0201 metric)
L 100 x W 55 mm - height 15 mm or less
|±0.035 mm Cpk ≧ 1.0
|Number of component types
|Reel components: Up to 96 types (8 mm width tape feeder conversion)
|Up to 15 types (when equipped with tray supply device)
|3-phase AC 200/208/220/240/380/400/416V ±10% 50/60Hz
|0.45MPa or more, clean, and dry
|External dimensions (excluding protrusions)
|L 1,254 x W 1,440 x H 1,445 mm
|Approximately 1,230 kg (main unit only)
Specifications and appearance are subject to change without notice due to improvements etc.
* Options up to L 950 mm available | ** The company's optimum conditions | *** The company's optimum conditions
YRM10 product outline & market background
In addition to the rapid electrification of powertrains for in-vehicle electronics, the miniaturization, high-densification, high functionality, and diversification, as well as shortened product cycles have increasingly accelerated for a variety of products such as appliances, personal computers, and mobile telephones.
In response to this, the miniaturization of components has also progressed, and higher-performance, higher-efficiency equipment with greater flexibility and efficiency has been introduced, promoting a dramatic increase in production capacity at manufacturing sites. As labor shortages and personnel expenses intensify, productivity improvement, increase in operating ratios, and reductions in labor requirements by automating factories through robotics, AI, and IoT have been promoted. Therefore, Yamaha Robotics developed the next-generation YR series platform, then introduced the premium high-efficiency modular YRM20 in 2020, the first to adopt this technology.
For YRM10, using the same YR series platform as the YRM20, the Company has developed it as an economy model that is fast, compact, takes up less space, has component compatibility, versatility, and excellent cost performance. At the same time, the Company has pursued a system that requires no skills and is easy to maintain.
With Yamaha's unique concept of 1 STOP SMART SOLUTION, the Company is the industry's leading manufacturer of a full lineup of mounting equipment, including surface mounters, SMD storage, printing machines, dispensers, and inspection equipment. By leveraging this strength, the company is promoting the Intelligent Factory, a smart system that comprehensively improves the efficiency of the mounting process through smooth and advanced inter-equipment coordination without black boxes in equipment within the mounting line.