Smarter PCB assembly workflow raise productivity

Access an assembly production process where ‘sticky boards’ are not needed, because the programmer has already seen, checked & corrected the board program on a 3D virtual board, in the programming process. 

YAMAHA’s powerful programming tool, lets the programmer to see a 3D virtual board in real-time while programming. 

3D virtual board display:

• PCB

• solder print

• fiducials 

• component placement

• component polarity point check & rotation made easy

Optimize programming process & save time

Automatically rotate polarity problematic components, by setting up ‘custom correction rules’ to optimize and save time in the programming process.

The 3D virtual board function is a part of the ‘Visual Editor’ tool in the YAMAHA SMT’s Programming & Scheduling package.

YAMAHA production assistance package

Drastically cut down component pickup rounds for highest 
SMT line operator efficiency 

SMT line operators can be more productive – working at the same pace - provided intelligent workflow tools, that assist the operator(s) to be one step ahead in the operating process, creating the ideal SMT operator workflow.

Targeting component supply process both during setup & production, our intelligent component supply tools will instruct and inform the operator on what to do, to lift performance and keep production running smoothly.

Intelligent component supply & other powerful software tools are found in new YAMAHA production assistance package.

YAMAHA Traceability package 

Track and trace within your SMT manufacturing history

Make detailed searches among past assembled products, based on machine-driven events and image data from AOI inspection and mounter vision results that can be stored in your database for each production batch. 

Providing easy access to SMT manufacturing history search, is the foundation for efficient traceability that will serve you well. This is what YAMAHA SMT Traceability software package can do you.

Also, the traceability output data from the Pick & Place machine is compatible with 3rd party solutions.

YAMAHA monitoring & analyzing package

Real-time production analysis with SMT production monitoring 

Visualized production data for both factory floor production and line operational conditions enable easy access to quickly define and identify output quality and efficiency bottlenecks.

Gain insight & overview 

• into your assembly line(s) performance

• OEE, Overall Equipment Effectiveness

• identify where to put focus to heighten output quality and speed.

YAMAHA SMT Dashboards uses intelligence algorithms to perform top-down data analysis. 

Utilize your visualized production data with YAMAHA SMT Dashboards. The dashboards are a part of the new software platform YsUP.

YAMAHA M2M collaboration

Display same PCB point in each SMT process simultaneously

Pinpointing the NG point - to fix the issue right away, during production - that is the smart and efficient way to perform quality improvement inline.

By assessing a specific component status throughout the entire SMT process simultaneously, you gain knowledge to swiftly pinpoint where the NG issue occurs.

See images from the same PCB spot on from

• SPI process - solder paste inspection

• P&P process - mounting position + component recognition

• AOI process – inspection before reflow + after reflow

The YAMAHA M2M collaboration package has multiple other useful functions that optimizes your production workflow. YAMAHA M2M collaboration package is a part of the YAMAHA YsUP software.